Medical Injection Molding

As medical device design evolves to provide ever-improving healthcare outcomes, manufacturers are partnering with full-service, experienced custom injection molders to gain increased design freedom and process efficiencies.

Partnering with Kaysun — one of the few injection molders in the country to hold MedAccred Plastics accreditation — is a consistent value-add from part and tooling design through material selection and process control. It empowers many medical OEMs to address issues before they impact production or the bottom line.

Kaysun Carries
MedAccred Plastics
Accreditation

MedAccred is a Performance Review Institute medical device industry-managed supply chain oversight program dedicated to reducing patient safety risk. It focuses on critical manufacturing processes compliance and device quality and consistency.

Earning accreditation is a rigorous process, and only a small fraction of medical injection molding companies receive the distinction.

Efficient supply chain management and supplier selection

Stringent process and product requirements compliance

Improved product quality and fewer recalls and warranty claims

Reduced patient risk and limited OEM litigation and liability exposure

Leverage Injection
Molder Design
Expertise to Gain
Competitive Advantage

The rapid advancement of the medical industry necessitates constant innovation and complexity in medical device design. Smaller sizes, more intricate geometries, progressive functionalities, and portability are among the greatest needs in today’s medical equipment — and among the biggest challenges for design and engineering teams.

Leveraging the experience and knowledge of medical injection molders during the design phase of complex applications can help overcome the unique challenges of medical injection molding and improve outcomes.

Designing for Medical Device Assembly

Medical Device Development — Don’t Forget Your Injection Molder

Case Study: The Role of Injection Molding in Medical Device Redesign

On-Demand Webinar: Design Considerations for Medical Injection Molding

Designing Plastic Parts & Products for Complex Medical Applications

Improve Performance
& Satisfaction with
Medical Overmolding

Portable medical devices are a mainstay in hospitals, emergency vehicles, and outpatient environments. The devices must remain accurate and functional; however, drops, bumps, and excessive vibration are inevitable as equipment is transported from place to place.

Overmolding is a proven solution for shock and vibration reduction, sound dampening, electrical insulation, improved chemical/UV resistance, effective oxygen and moisture barrier protection, and color infusion.

Overmolded Medical Device Components Meet In-Home Healthcare Demands

How Overmolding Enhances Handheld Medical Devices

Overmolding: What it is and What it Means for Products and Profits

Overmolding for Medical Device Manufacturing

The Importance of Involving Injection Molders in Materials Selection

Medical device performance is largely dependent on the characteristics of the materials used and application needs such as strength, flexibility, transparency, biocompatibility, safety-enhancing microbe resistance, and temperature and chemical resistance. With thousands of engineered materials to choose from, it's important to work with experts in medical device injection molding.

Complete Guide to Medical Device Resin Selection

Chemical Resistant Resins for Medical Applications

4 Factors That Determine Resin Selection for Medical Applications

Checklist: OEM-Molder Strategies for the Resin Shortage

The Perfect Partner,
The Perfect Part

Medical OEMs are tasked with providing consistent, high-performance solutions to the challenges posed by a variety of complex applications. Partnering with a custom injection molder that has the experience, knowledge, technical expertise, and certifications needed to adhere to the exacting standards of the medical industry is imperative.

Not every molder is qualified, but those who are — like Kaysun — can move your business forward with confidence.

Are Commodity Injection Molders a Value-Add for Medical OEMs?

The Ultimate Guide to Medical Parts Manufacturer Selection

Custom Injection Molding for Competitive Advantage in Medical Device Manufacturing

The Importance of Scientific Molding in Medical Device Manufacturing

Medical

How MD&M West 2024 Keeps MedTech Professionals Ahead of the Curve

MD&M West is one of the largest and most respected medical device trade shows …

Injection Molding Process

How MedAccred Accreditation Helped Kaysun Enhance Processes & Quality Systems

When you operate at the top of your game, reach higher. Kaysun had already shown i…

Medical

Why Ongoing MedAccred Accreditation Matters to Medical Manufacturers

Kaysun's commitment to excellence is well documented through its certifications, i…

Kaysun Carries
MedAccred Plastics
Accreditation

Why MedAccred Accreditation Matters to Manufacturers

Leverage Injection
Molder Design
Expertise to Gain
Competitive Advantage

THESE RESOURCES DEMONSTRATE HOW:

Our Best Medical Resources All In One Place

Improve Performance
& Satisfaction with
Medical Overmolding

THESE RESOURCES EXPLAIN THE SPECIALIZED EQUIPMENT, EXPERIENCE, AND TRAINING NECESSARY FOR MOLDERS TO CAPABLY OFFER OVERMOLDING SERVICES:

The Importance of Involving Injection Molders in Materials Selection

THESE RESOURCES DEMONSTRATE HOW:

The Perfect Partner,
The Perfect Part

AS REFLECTED IN THESE RESOURCES: