Hi there,

The complexity of the parts Kaysun is called upon to mold can make some manufacturers skeptical about repeatable production. I sometimes get asked about what we do to ensure tolerances remain tight, part performance is uniform, and quality is consistent.

The questions are legitimate. So is the Kaysun answer. In addition to our unparalleled injection molding experience is a 6-step process flow that standardizes our approach to every program.

Here’s a brief overview:

• Step 1: Design feasibility review
• Step 2: Material selection and DfM-driven risk analysis
• Step 3: Tool design and build
• Step 4: Implement a Scientific Molding process
• Step 5: Tool refinement and part qualification
• Step 6: Scale repeatable production around optimized process 

Curious how this might apply to your project? Let’s schedule some time for a brief chat. I’d be happy to walk you through it.

Best,