Injection Molding Testing & Analysis Capabilities

Kaysun offers in-depth testing and analysis capabilities with all metal to plastic conversion services and engineered thermoplastic molding projects.  Our in-house capabilities offer our clients significant savings in time and effort as we are able to perform tests to identify potential issues in molding prior to full production.

Kaysun utilizes simulation software to verify:

Optimized gate location, areas of sink, knit line locations, predictive warpage

Kaysun also offers Finite Element Analysis (FEA) as a valuable tool for predicting stress levels in individual parts or assemblies.   The finite element method may also be used for engineered thermoplastic molding to predict heat transfer, vibrational response, and fluid flow thru a part.   Kaysun applies Finite Element Analysis to perform drop tests, fatigue analysis and Linear & Non-Linear stress analysis. Kaysun currently employs Cosmosworks software for its FEA analysis.

Kaysun has its own in-house Materials Lab to analyze and verify material compositions.  This is extremely valuable to our clients who are interested in consultation for replacement materials including transitioning from metal to plastics or transitioning to a different plastic. 

Our capabilities include:

• Reverse engineering
• Polymer Identification
• Component Failure Analysis
• Tensile Strength Analysis
• Compressive Strength Analysis
• Impact Strength Analysis
• Mechanical Analysis
• FTIR (Material ID)
• Melt Flow Analysis

Our Injection molding testing and analysis capabilities ensure that your product or component is designed, manufactured and assembled in a manner that consistently meets your tolerance and quality standards.

Consistency, repeatability and peace of mind ... Kaysun delivers.